Engine Performance and Fuel Savings Buyer's Guide - Part 1

Story & Photos by Off-Road Adventures Staff

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AEM BRUTE FORCE HD INTAKE SYSTEM FOR LIGHT-DUTY DIESEL TRUCKS
Intakes feature a massive oil-free re-usable DRYFLOW filter, enabling up to 81% more airflow than stock. Every system is engineered for maximum flow, filtration and durability for severe-duty applications.
They are available for popular late model Cummins, Duramax and PowerStroke Diesel engines.  AEM manufactures its intakes for maximum durability, and each kit includes a "bullet-proof" heat shield with a powdercoated black finish (when applicable), a complete hardware kit and comprehensive photo installation instructions. Brute Force HD intakes with aluminum inlet pipes are available with a new gunmetal two-stage powdercoat or mirror-polished finish, and polypropylene inlet systems are available with a black finish only. To order call 800-284-9840. From $332.99


AFE STAGE 2 COLD AIR INTAKE FOR 2007.5 AND UP GM DURAMAX LMM
The new Stage 2 cold air intake for the 2007.5 and up GM Duramax LMM - GMT900 part numbers 51-11332, 54-11332 and 75-11332.
P/N 54-11332 includes a high flow washable/reusable, 360-degree Pro-5R aFe filter for maximum filtration and airflow. Kit also includes a one-piece molded air box that utilizes the stock inlet for maximum cold air induction. The black diamond step aluminum cover blocks out engine heat and directs cold air through the filter. System also includes an integrated MAF sensor pad that is fine-tuned for maximum horsepower. P/N 51-11332 features the brand new Pro Dry-S filter is the new breed of performance filters providing maximum filtration and air flow without having to use filter oils.  P/N 75-11332 features the Pro Guard 7 aFe air filter for maximum filtration. No drilling is required and this kit comes complete with all parts needed for an easy installation. aFe says in recent testing, P/N 54-11332 out flowed the factory intake by 70% and produced an additional 8hp and 20ft. lbs. of torque. To order call 800-284-9840. From $424.99


AIRAID '07-08 JEEP JK 3.8L INTAKE SYSTEM
The new Jeep JK for `07-08 has been upgraded with a new 3.8L V-6 that replaces the 4.0L inline six. AIRAID(r) developed its new intake system to unleash the 3.8's power. The new system features a full-length intake tube and a computer-designed cold air dam designed to isolate engine heat away from the air inlet. At the heart of the system is their Premium SynthaFlow(r) filter that allows for both maximum air flow and superior filtration and comes with AIRAID's "No-Hassle Warranty". To order call 800-284-9840. P/N 310-208 $224.99


BANKS POWER HOSS CAST MANIFOLD FOR DURAMAX

The only purpose-built cast manifolds built for Duramax, Banks' race-developed Big Hoss(r) Intake Manifolds are designed to withstand ultra-high boost & provide tremendous flow.
Features:
* Replaces crude clamshell intake manifold (no ports) with tuned 16-port manifold assembly
* Includes all hardware, instructions
* Manifolds are reversible
* Adjustable bank-to-bank balance tubes
Benefits:
* Superior O-ring seal; no gaskets
To order call 800-284-9840. P/N 42733 CALL FOR PRICE
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BULLY DOG PERFORMANCE MANAGEMENT TOOL

The Performance Management Tool or PMT has become a popular tuner on the market for diesel trucks and it now works on 2008 models. Since it's introduction they have continued to develop new features and introduce new vehicles for the PMT.
The PMT is 4 products all in one, it serves as a downloader with 3 pre-set performance setting including Tow, Performance and Extreme Those performance levels are adjustable On-the-Fly while the vehicle is being driven. The PMT mounts in the cab where it serves as a monitor allowing the driver to watch the vehicle's performance and operating conditions. It serves as a versatile tuning device allowing adjustment setting of drivetrain, transmission and vehicle safety parameters. An additional feature is the ability to scan, read and erase diagnostic Trouble Codes. To order call 800-284-9840. $1081.99

 


CORSA PERFORMANCE 2007-08 TOYOTA TUNDRA EXHAUST SYSTEM

CORSA has a new cat-back exhaust system for the Crew Max and Double Cab Tundras that enhances its robust sound and uncorks the restrictive O.E. exhaust system. 
The system features CORSA's patented Reflective Sound Cancellation(tm) (RSC(tm)) technology that eliminates unwanted noise without disrupting exhaust flow. The stainless steel exhaust system has been engineered to give an aggressive, muscular sound without any of the annoying drone common to performance exhaust systems. It's designed to use the truck's factory hangers, so no welding required. Available in two tip configurations - Single Side Exit with Twin 4.0" Pro-Series Tips and Dual Split Side Exit with Single Hydroformed Oval tip - and in both Sport and Touring versions.  The Sport Edition provides maximum performance and an aggressive note during hard acceleration, while the Touring Edition offers a refined, aggressive sound quality. 
In addition, it outflows the factory system by 19% and provides 7 additional wheel horsepower and an 11 lb.-ft. gain in wheel torque, according to the company.
The system is built in the U.S. from premium stainless steel, is 50-state emissions legal, carries a limited lifetime warranty and is compliant with the static sound level requirements of SAE J1169. To order call 800-284-9840. P/N 14579 $1103.99

DYNOMAX CAT-BACK DUAL EXHAUST SYSTEM FOR 2004-07 CHEVROLET COLORADO/GMC CANYON

The system is designed to fit engines from the 2.8L 4-cylinder to the 3.7L and features 2.5-in. all-aluminized steel, all-mandrel-bend piping, a 20-in. single-in, dual-out Super Turbo(tm) muffler, and a set of high-impact 304 stainless steel, buffed and polished DynoMax logo-etched tips. The Super Turbo mufflers are 100-percent aluminized and provide a mild sound level with a true performance tone and minimal resonation. Each Super Turbo muffler features patented DynoMax Flow Director technology and three-pass internal construction. The system fits both crew cab and extended cab short bed models and includes all of the required clamps and hangers for a quick and easy installation.
To order call 800-284-9840. P/N 19472 $384.99


EDGE PRODUCTS MILEAGE MAX

* Specifically designed to increase fuel economy
* Proven mileage gains of up to 7%
* Quick and easy installation
* Additional 35 HP
* Improves driveability and performance
* Helps eliminate downshifting while towing
* Available for 1998.5-2007 Dodge 5.9L diesels
* Coming soon for the 2003-2007 Ford 6.0L
To order call 800-284-9840. From $279.20


FLEX-A-LITE FAN #264 FOR 2003-08 DODGE CUMMINS
Removing the heavy steel clutch fan from a '03-08 Cummins diesel equipped Dodge Ram, may sound like a strange way to make more horsepower and torque. Yet, Flex-A-Lite's testing shows that significant performance can be gained, by reducing the load on the engine while improving on the cooling system for improved towing and fuel economy.
The fan system maximizes the engine's cooling capacity replacing the heavy clutch fan with two 15-inch diameter, reliable, high-performance S-Blade fans. Manufactured from unique injection molded, glass reinforced nylon, makes them strong, yet flexible enough to withstand extreme vibration and heat. When combined with a low-profile brushed aluminum fan shroud that also houses the factory overflow tank and coolant reservoir, the system provides improved cooling.
The system includes the Variable Speed Control module that that monitors coolant temperature and adjusts fan speed to match cooling demand. It's also a direct replacement for the factory fan and shroud and requires no drilling and bolts onto the factory locations.  Not recommended when the combined gross vehicle weight exceeds 18,000 pounds. To order call 800-284-9840. P/N 264 $530.99

 


GIBSON TRI FLOW DIESEL EXHAUST SYSTEM


Gibson Performance introduces a new Diesel Exhaust System unleashing the power of the 2008 Chevy/GM 6.6L, Ford 6.4L and Dodge 6.7L Diesel engines. Each system bolts on behind the particulate filter with no modifications and no risk of triggering sensors or compromising the emission systems. Combine dyno-tuned, 4-inch mandrel-bent tubing with Gibson's Suspended Flow Technology performance muffler for increased torque and power that delivers a deep, commanding sound and a oversized 6" equilateral triangle tip design, constructed of T-304 high polished stainless steel with an integrated clamp-on design. Tip has been engineered to deliver looks like you've never seen before, and allows for cooler surface temperatures. Available in high quality aluminized or stainless steel and designed for hassle free installation with professional looking results. Gibson's are proudly manufactured in the U.S.A. and are backed by a lifetime limited warranty. To order call 800-284-9840. CALL FOR PRICE


HYPERTECH E-CON ECONOMY POWER PROGRAMMER

The ECON is designed for the driver who needs better fuel mileage and more power, but doesn't want to pay for other high-performance features. Every E-CON is programmed with Hypertech's Max Energy Tuning(tm), Diagnostics, and Back to Stock options. The E-CON also comes with a USB cable and a CD containing software to enable quick updates over the internet.
Max Energy Tuning is said to extract every bit of energy possible, giving users more miles-per-gallon at part-throttle and more power at wide open throttle. With the additional power, drivers use less fuel to maintain cruising speed, without torque converter un-locking and transmission down-shifting to a lower gear, providing a substantial increase in fuel mileage. Hypertech says its customers are claiming 2 to 6 mpg gains.
E-CON provides optimized tuning for gas powered vehicles that use regular unleaded fuel. Plus, it provides two Fuel Program levels for diesel owners. It also reads and clears diagnostic trouble codes (DTCs) or "check-engine" lights. Simply plug into the vehicle's under-dash connector and choose the tuning program. Hypertech products are street-legal in all 50 States and have a Money-Back, Satisfaction Guarantee. . To order call 800-284-9840. $322.99

 

JBA SINGLE 3" AND DUAL 2.5" EXHAUST SYSTEMS FOR 2007-08 TOYOTA TUNDRA 5.7L AND 4.7L

JBA's new stainless steel exhaust systems are engineered as a no-compromise replacement for the restrictive and quiet factory muffler system, this assembly will provide a significant improvement in sound quality and appearance.
JBA's two solutions to the quiet factory system: an easy to install 3" exhaust single side system and a dual 2.5" split exhaust kit, both with the famous 3.5" rolled JBA tip. Get the power, sound, and quality you need with a JBA performance exhaust! Each system is covered by JBA's limited lifetime warranty. To order call 800-284-9840. From $383.99

 

K&N HIGH-FLOW INTAKE SYSTEM FOR 2008 FORD F-150 5.4L

The K&N High-Flow Intake System increases horsepower by 15.47 hp at 3829 rpm over the F-150's stock configuration. To achieve this, K&N replaces the original intake assembly; including the air box, air filter and intake tube with an all-new intake design. The new system draws air through a K&N High-Flow Air Filter that increases airflow and filtering capacity, and never needs to be replaced. Protecting the chrome top cone-shaped air filter, and isolating it from engine heat, is a powder coated steel heat shield that replaces the F-150's stock air box. As it passes the filter, air travels through a larger diameter K&N Roto-Molded Polyethylene Tube that is formed and shaped, in the design phase, to drive a more laminar flow of air to the 5.4L V8 engine. It's backed by K&N's Million Mile Limited Warranty(r) as all K&N OE Replacement Air Filters. To order call 800-284-9840. P/N 63-2556 $303.99


MAGNAFLOW EXHAUST OPTIONS FOR 2007-08 SILVERADO/SIERRA 1500 PICKUPS

MagnaFlow offers three different cat-back exhaust styles for the '07-'08 new body Chevy Silverado and GMC Sierra 1500 light duty pickups with the 4.8L, 5.3L or 6.0L V8 engine (including Vortec MAX) in the extended cab/standard bed (6.5' bed only) or crew cab/standard bed configuration.  Each 100% stainless steel bolt-on cat-back exhaust system features their straight-through wide open muffler design, mandrel-bent tubing, and polished stainless steel tips. Choose from a single exit system with a larger than stock 4" angle cut polished stainless steel double wall tip with a rolled edge, a dual side exit in front of the passenger rear tire utilizing twin 3.5" slash cut polished stainless steel tips, or a dual split rear exit with two 3.5" big bore angle cut polished stainless steel tips with a rolled edge.  Regardless of the system, MagnaFlow's straight-through design guarantees a reduction in backpressure for an improvement in performance and provides a smooth, deep tone with a rumble on throttle, yet are unobtrusive in cruise mode. To hear high quality sound clips of MagnaFlow's exhaust for Chevy/GMC trucks, visit www.magnaflow.com.  All stainless steel exhaust components are manufactured to ISO9001 quality standards and include a lifetime warranty. To order call 800-284-9840. From $521.99

 

MBRP FILTER-BACK EXHAUST SYSTEMS FOR THE 2008 FORD SUPER DUTY 6.4L

Like all MBRP, Inc. performance exhaust systems, this new filter-back system has been designed to meet emissions control standards - emission control systems remain intact so your truck remains state legal with no thrown codes.  
Installation is easy, requiring only 30-40 minutes, and everything needed comes in one box, including tips! Bolt-on design, easy-to-follow instructions, and toll-free tech support ensure our systems go on right and stays on tight. Systems are fully mandrel bent with the lowest bend degree angles for maximum exhaust flow, and minimum EGT's. Choose from the single exhaust, or Cool Duals(tm). To order call 800-284-9840. From $258.99

 

 

MSD IGNITION ADVANCED POWER SYSTEM STARTER

The APS Starter features all new components beginning with a three horsepower motor and through a 4.4:1 reduction gear set to deliver great torque - enough for high compression racing engines!

Inside the downsized housing is a balanced armature that receives guidance by two ball bearings for smooth engagement and thousands of starts. Another handy feature is that the billet mounting block can be rotated in different positions to help clear oil pans and suspension parts. Also, the Starter is powder coated MSD red and will stay looking good, even though its underneath your vehicle.
* Ball bearing supported armature and pinion gear.
* Downsized design helps clearance issues with oil pans and exhaust.
* Mount can be clocked to assist in mounting issues.
To order call 800-284-9840. From $245.99

 
PRO COMP POWER PRO
ENGINE MANAGEMENT PERFORMANCE TUNERS

Power Pro tuners are state-of-the-art engine management tools, which deliver extraordinary power and torque gains, unparalleled transmission controls and improved fuel efficiency. The tuners feature advanced "plug and play" technology for easy installation. Power Pro tuners allow you to tune your vehicle for use with regular or premium fuels. Tuners can also read and clear vehicle DTC's (diagnostic trouble codes). Once installed, users can raise or lower rev and top speed limiters, increase or decrease transmission shift points and shift firmness, and calibrate speedometer and odometer for tire size and/or differential gear changes. All engine and vehicle operations work exactly the same, except your engine and transmission will now work more efficiently - which equals more power, more torque and better mpg. To order call 800-284-9840. $359.99

 

PRO COMP'S ACCU PRO

Accu Pro electroinic calibration tools are the perfect upgrade for lifted vehicles with larger wheel and tire combinations and/or gear ratio changes. Accu Pro plugs directly into the vehicle's diagnostic port for easy installation. It can read and clear vehicle DTC's (diagnostic trouble codes) also calibrate speedometer and odometer for tire size and/or differential gear changes. No more wondering how fast you are traveling or what the true miles on your vehicle really is. To order call 800-284-9840. From $199.99


VOLANT POWERCORE AIR FILTER

Volant's synthetic air filter is maintenance free, 99.99% efficient and features a 4-year/100,000 mile warranty. The PowerCore(tm) incorporates Donaldson(r) Ultra-Web(r) NanoFiber(tm) technology that traps dirt without significantly restricting airflow. In addition, it is impervious to water, making it excellent for off-road conditions and is superior over paper and cotton-gauze filter media, including popular 7 and 8 layer filters.
Because of its unique fluted design, it can trap more dirt and flow more air, allowing it to go up to 100,000 miles before it needs to be replaced. Furthermore, it does not require any cleaning or oiling, making it virtually maintenance free. It is manufactured to OEM specifications but is not an OEM filter. The filter is designed to flow more air and fits all Volant Cool Air sealed intakes and other competitive aftermarket air intake systems, to improve performance, filtration and fuel economy. To order call 800-284-9840. From $98.99


NGK G-POWER SPARK PLUGS PROVIDE PLATINUM PLUG FUEL EFFICIENCY AT AN AFFORDABLE PRICE

NGK's G-Power Spark Plugs feature a laser welded platinum tip, which helps ensure a precise gap during the life of the plug. Maintaining a precise gap is key to maximizing fuel economy and meeting emissions requirements. The G-Power's platinum tip also provides superior anti-fouling characteristics, reduces required voltage, and is extremely durable under high heat.

While it is one of the most affordable platinum plugs available, G-Power provides advanced technology features including triple gasket sealing, reduced electrical voltage, solid copper core, faster starting and quicker acceleration. Compared to traditional plugs, G-Power's advanced technology provides higher performance, longer life, and better fuel economy. For more info check out www.ngksparkplugs.com.

GOLD EAGLE DIESEL POWER! LINE OF ADDITIVES

The DieselPower! line consists of four products: Complete Fuel System Treatment, Fuel Injector Cleaner, Performance Improver & Cetane Booster and Anti-Gel & Fuel Treatment. These additives are available in a 12-ounce and 20-ounce size - perfect for either a light-duty truck or diesel car owner, or the driver of a larger diesel vehicle such as a motor home, large boat, farm equipment or commercial truck. 
The Complete Fuel System Treatment is great for vehicles with a few miles under their hoods.  It cleans and protects the entire diesel fuel system, while lubricating fuel pumps and injector pumps to extend engine life and improve MPG. 
DieselPower! Fuel Injector Cleaner keeps injectors free of performance-robbing clogs and improves power and acceleration while increasing fuel economy.  It extends fuel injector and engine life and is recommended for use every 5,000 miles.
Performance Improver & Cetane Booster fuel additive increases power for towing and bumps Cetane up to seven numbers for more confidence on the highway.
DieselPower! Anti-Gel & Fuel Treatment prevents gelled and frozen fuel lines and filters down to -25 degrees Fahrenheit for fast, reliable cold-weather starts.
Available at Pep Boys Auto, O'Reilly Auto Parts, CSK Auto, Mills Fleet Farm, and participating NAPA Auto Parts, True Value and Ace Hardware stores. 

 

SHELL ROTELLA(r) T WITH TRIPLE PROTECTION

Shell ROTELLA(r)T motor oil is an improved formulation designed to meet  or exceed the new API CJ-4 service category for light, medium and heavy duty diesel engine oils. It provides significantly lower wear, exceptional deposit control and engine cleanliness for both pre-2007 engines and the latest performance and emissions systems technology that will be found on new 2007 truck engines.
"The exclusive detergent system technology helps the motor oil meet or exceed API CJ-4 specifications in part due to its outstanding control of piston deposits in 2007 engines.
Based on extensive industry recognized engine wear tests done by Shell Lubricants, it provides on average 50 percent greater wear protection (ranging from 27% to 88% reduced wear) than the previous formulation. These laboratory based findings are backed up by the results of over 5.5 million miles of on-highway road testing using current generation engines in which significantly lower iron wear was found. For more info check out www.shell.com.

 

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